Kembali 8 entries, 27 photos Back to the log

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new build

Kembali

The Guider

Jeffrey Marso · 2023 to 2026

A build log

Kembali

The Guider


kept by Jeffrey Marso, Vancouver, WA., USA

2023 to 2026

The boat

The Guider

Designer
John C. Harris
Plans from
Chesapeake Light Craft
Length overall
18′ 7″ (5.66 m)
Beam
6′ 0″ (1.83 m)
Construction
lapstrake plywood
Started
17 October 2023
Launched
2 June 2026
Built by
Jeffrey Marso
Built at
Vancouver, WA., USA

4th boat. Biggest and most complex boat I have built.

What it took

By the numbers

8
Days written up
27
Photographs
642
Words written
$14,406
Spent in all
Went into the boat $11,492.61
Shipping $1,785.00
Tax $1,128.78
Total$14,406.39

The work

Contents


Received the kit, view of the work space

Received the kit from CLC. It was shipped via FedEx as a 1200 lb pallet and several assorted extras. One of the photos shows the build space, which includes two 8-foot sawhorse tables and occupies about 1/2 of a suburban 3-car garage.

Chapter 01

Shop & Tooling

Clearing space, building benches and jigs, buying or borrowing the tools the build needs.

1 day from October 2023

Shop & Tooling

Unpack, check inventory, organize

I pulled apart the pallet. The major components are all cut from about 9 full-sized sheets of Okoume marine plywood of various thicknesses. The parts have retaining tabs to hold them in the plywood. Once everything is freed from the sheets, there are some usable bits left behind. I have cut the biggest bits out of this waste and saved them. Then I organized all the parts and laid them out in some kind of order for assembly

Chapter 02

Hull Panels

Scarfing plywood, cutting panels, milling strips or planking stock.

1 day from October 2023

Hull Panels

Gluing the hull planks

Any stitch-and-glue boat beyond 8' long requires two or more carefully shaped plywood pieces to be glued together to form one long strake. Pygmy used to use just flat butt joints. CLC uses puzzle joints, which facilitate aligning the planks lengthwise and holding them in place while the epoxy cures. Careful attention must be paid to leveling the joint so there is no vertical misalignment. Here is the number one plank being joined.

Chapter 03

Strongback & Molds

Building the strongback or ladder frame and setting up station molds.

1 day from October 2023

Strongback & Molds

Attaching the deck cleats to the frames

There are 7 frames in the boat. All the frames have cleats glued to them to support the decks. The main deck is cambered athwartship, so the cleats have to be bent or shaped in some way to support the cambered deck. I did this by attaching small blocks to the frames and using those to bend the cleats into shape with C-clamps. I considered gluing the cleats onto the frames without bending them, but there was enough camber that I would have planed away more than half of the cleats at their ends. Some of the cleats had to be installed in places my clamps would not reach so I just screwed them into place temporarily.

Chapter 04

Stitch & Assembly

Wiring or clamping the hull together and getting it fair and true before glue.

4 days from November 2023

Stitch & Assembly

Start planking the boat

Here I have begun to attach the first panels to the keel panel with copper wires. The whole assembly is wobbly and fragile at this point. Getting it into some semblance of its final shape is what is important here. Final alignment is done later. This step is very tricky if you are working alone, as I was. Clamps, tape, bungee cords, and ratchet straps were all used to get things in place for stiching.


Stitch & Assembly

Planking the hull

Once the first plank is in place and fairly solid, the rest of the planks can be wired on pretty fast. The whole thing starts to look like a boat. It gives you hope that you will get through this build quickly. This is deluded thinking. It's exciting to see, but it is just a tiny part of the work to come. Here you can see some of the details of wiring planks on. In this design, there are 4 hull panels in addition to the keel plate.


Stitch & Assembly

Whiskey plank

It's traditional among boat builders to celebrate attaching the final plank by sharing a whiskey. In traditional boatbuilding, fastening the final plank to the hull is a little more significant than it is in stitch-and-glue projects. Here, the hull has its shape, but there is a huge amount of work to go on the hull before one really deserves a whiskey. Nevertheless, it's exciting to see the hull take shape, and that should be celebrated.


Stitch & Assembly

Breasthooks bow and stern

Bow and stern breasthooks are smallish triangular pieces of wood that reinforce the ends of the boat and provide a surface to support the deck in both areas. The CNC machine that CLC uses to cut its pieces only cuts normal to the surface of the work, so these pieces must be shaped to fit. It's a bit tedious to do this shaping with a lot of plane and rasp work with many dry fittings. The breast hooks are in a place where it is awkward to clamp them so they are screwed in temporarily while the glue cures.

The bill

What it cost

Everything else
Line & Cordage Package 1 Chesapeake Light Craft $141.57
The Guider Base Kit 1 Chesapeake Light Craft $4,821.25
The Guider Sailing Component Kit 1 Chesapeake Light Craft $3,918.75
Hull Outfitting Package 1 $572.60
Running Rigging Package 1 Chesapeake Light Craft $839.86
Non-Skid Package 1 Chesapeake Light Craft $362.60
Stainless Rubrail Package 1 Chesapeake Light Craft $469.42
Tanbark Sail Upgrade 1 Chesapeake Light Craft $366.56
WA state sales tax 1 WA Dept. of Revenue $1,128.78
FedEx shipping from MD to WA state 1 $1,785.00
Total spent $14,406.39

And then

She floated

2 June 2026

The day she went in the water.

boatbuildlog.com

Kembali
8 entries, 27 photographs, written down as the work was done.

The words and photographs in this log belong to Jeffrey Marso.

The log itself lives at
https://boatbuildlog.com/builds/kembali

Printed 19 September 2026