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boatbuildlog

Micro-Wherry · new build

Stitch and glue 2: intentional design

This is the second boat I have designed and built, with the first one still floating, but leaving me wanting more in the looks and performance department

Make a book Feed The whole log, 1 entry and every photo, laid out as a book to print, bind and keep.
8
Entries
25
Hours
13
Days elapsed
48
Photos
Spent
Aug 2026
Started
Hull Panels 3 h Link

Step 0 - prep hull panels for stitching

Had hull panels cut out by Chesapeake Light Craft from 4mm okume plywood. Rails are 1/4 x 3/4 solid sapele. Boat length ~93 in, so all panels would fit in a single sheet of plywood with no scarf. In retrospect, I should have spent more time making some of the panels have more fair curves. I still think it will look fine. Step 0 of the actual build per the recommendation of CLC experts was to glue the outwhales on to reinforce the plywood during stitching. The strips are not thick enough to be adequately clamped by the number of clamps I have, so the bonding thickness varies along the length of the panel. Bonding was done with epoxy thickened with cabosil, clamped, and un-thickened epoxy carefully poured in the interior corner between panel and strip for smooth transition and to try to flow into any gaps.

1 Micro-Wherry: Step 0 - prep hull panels for stitching
2 Micro-Wherry: Step 0 - prep hull panels for stitching
3 Micro-Wherry: Step 0 - prep hull panels for stitching
4 Micro-Wherry: Step 0 - prep hull panels for stitching

Nobody else here is logging a Micro-Wherry yet. See the boat.

What it cost

$510.00
$475.00
Into the boat
$35.00
Tools & gear
ItemQtySupplierCost
4mm okume sheet, cut 1 sheet Chesapeake light craft $185.00
3/4 x 1/4 sapele rail, 37ft 1 CLC $65.00
1.5gal mas lv epoxy 1 CLC $175.00
Fillet bags, CA glue, wood extras, bits and bobs 1 CLC $50.00
Zip ties and saws 1 Ace hardware $35.00