boatbuildlog

Northeaster Dory · new build

Launched

Summer of Covid build Northeastern Dory from CLCBoats

by Matt · Dallas, TX

Built this boat over 3 months during the summer of 2020. I purchased the standard kit build from CLCBoats in addition to the Sailing rig, sloop style.

17
Entries
100
Hours
104
Days elapsed
86
Photos
Spent
Apr 2020
Started
Hull Exterior 4 h

Fiberglassing the Bottom and exterior Panel

Phase 9: Sealing and Fiberglassing the Exterior

A quick note: I'm writing this narration six years after I actually built the boat, and I no longer have the plans since I gave them away when I sold it. So I'm not sure exactly where this falls in the official steps, but here's how I remember it.

The next step is to flip the boat over and start working on the outside. At some point, the plans call for applying epoxy with a filler into the gaps between all of the panels on the exterior. This seals up the outside, makes it watertight, and adds significant strength to the hull.

Once that's done, you can move on to fiberglassing the bottom and panel number one. As you can see in the photos, I used blue painter's tape to mask off the areas I didn't want epoxy on, then applied epoxy onto the precut fiberglass.

Lay out the fiberglass on the boat and cut it down to the best of your ability so it sits just over the bottom and side panel. Leave a section for the transom as well, as you can see here.

What it cost

$5,765.62
$4,795.90
Into the boat
$247.99
Tools & gear
$721.73
Shipping

Shipping added 14.3% on top of the goods — the cost most people forget when they price a kit boat.

30 Mar 2020 · Order 162107 Kit and inwale option $2,252.10
Basic Northeaster Dory — Complete Kit $1,799.00 $1,619.10
Spacered Inwale Option — Sloop Rig $349.00
Shipping & handling shipping $284.00
30 Mar 2020 · Order 162113 Safety gear $82.98
3M 6000 Series Respirator with HEPA filters gear $35.80
3M 6001 organic vapour cartridge set gear $21.50
Nitrile gloves, box of 100 (medium) gear $12.69
Shipping & handling shipping $12.99
5 Apr 2020 · Order 162397 Trailer hardware $132.91
Winch, single speed hand crank gear $55.11
Winch post with caps (Trailex) gear $45.00
Winch strap 15' x 2" gear $14.79
Shipping & handling shipping $18.01
27 Apr 2020 · Order 163852 Glassing supplies $77.09
Foam roller covers gear $6.95 $55.60
Roller frame 4" gear $3.75 $7.50
Shipping & handling shipping $13.99
28 Apr 2020 · Order 163940 Sailing kit and upgrades $2,245.10
Sailing Component Kit — sloop with reef $1,599.00 $1,439.10
Sloop Rig Sailing Kit upgrade $399.00 $359.10
Sail package — line & cordage (sloop) $125.00 $112.50
Kick-up rudder option $105.00
Shipping & handling shipping $229.40
15 May 2020 · Order 164899 Paint and varnish $210.12
Interlux Brightsides paint — Sapphire Blue, quart $41.00 $82.00
Interlux Schooner varnish $38.00 $76.00
Interlux Pre-Kote primer, grey $35.00
Shipping & handling shipping $17.12
4 Jul 2020 · Order 169265 Oars $259.02
Flat blade spruce oars, 8' (pair) $163.75 $147.38
Leather oar collars $33.99 $28.89
Shipping & handling shipping $82.75
10 Jul 2020 · Order 169810 Rudder fittings $23.00
Pintles, long and short $9.50
Shipping adjustment (retail) shipping $9.50
Shipping & handling shipping $4.00
10 Jul 2020 · Order 169867 Oarlocks $170.72
Oarlock risers, top-mounted small (pair) $28.00 $56.00
Oarlock sockets, top mount (pair) $27.99 $55.98
Oarlocks — traditional bronze, closed $49.99
Shipping & handling shipping $8.75
17 Jul 2020 · Order 170431 Extra epoxy $203.47
MAS epoxy resin, 1 gallon $101.00
MAS non-blush hardener, 1/2 gallon $84.00
Shipping & handling shipping $18.47
2 Aug 2020 · Order 171716 More varnish $48.20
Interlux Schooner varnish $38.00 $34.20
Shipping & handling shipping $14.00
6 Aug 2020 · Order 171922 More varnish again $34.20
Interlux Schooner varnish (second top-up) $38.00 $34.20
4 Sep 2020 · Order 174503 Pennant $26.71
Pennant $19.95 $17.96
Shipping & handling shipping $8.75